In manufacturing, plant layout isn’t just about where machines and people go; it’s about how efficiently you can build, scale, and adapt. At Hatch, we’ve built our operations around that very principle. Our unique manufacturing plant layout, built around modular Hatchworx cells, gives us the flexibility to pivot between builds, scale up or down, and handle complex projects with agility and precision, be it manual tasks or fully integrated automated tasks.
Here’s how our layout gives us (and our clients) a competitive edge.
What is a Hatchworx cell?
A Hatchworx cell is a self-contained, cross-functional manufacturing unit designed to handle a specific phase, or full span, of a product’s production. Each cell is modular and reconfigurable, allowing us to shift resources based on project needs in real time.
Think of them like building blocks. When one product ramps down and another ramps up, we can shift the layout quickly without disrupting workflows or compromising quality. That’s the kind of agility that sets Hatch apart in the world of contract manufacturing.
Tech-Forward Manufacturing with Digital Workflows
Each Hatchworx cell is equipped with digital touchscreens that deliver real-time work instructions to our production teams. This isn’t just about going paperless; it’s about enabling faster updates, fewer errors, and instant alignment across teams. Whether we’re switching product lines, onboarding a new build, or integrating late-stage design changes, the ability to update instructions on the fly helps us stay agile and accurate. And all of this is done through engineering change notices (ECN) sign offs.
The digital backbone is a key part of our tech-forward approach in contract manufacturing. It allows us to reduce downtime, speed up training, and maintain consistent quality, no matter how often or how quickly things change. It’s one more way our manufacturing plant layout, powered by Hatchworx cells, is designed for the future of production.
Why Manufacturing Plant Layout Matters
An optimized manufacturing plant layout reduces waste, improves lead times, and increases productivity. But more importantly, it enables flexibility and in today’s fast-moving product landscape, flexibility is everything.
Traditional layouts are often rigid and product-specific. At Hatch, we serve a wide range of industries, product types, and production volumes, so our layout had to evolve. Hatchworx cells allow us to:
- Scale production rapidly without retooling the entire floor
- Switch between builds with minimal downtime
- Customize workflows for complex or regulated projects
- Maximize space and resources while keeping operations lean
- Upgrade to automated and robotic workflows, which increases quality and speed
Built for Startups and Established Companies Alike Who Are Ready to Grow
Whether you’re a startup building your first prototype or an established company optimizing for the next mass production run, Hatchworx cells are built to flex with you. Our modular manufacturing plant layout makes it easy to adapt to your unique requirements, whether that means small-batch runs, rapid iterations, or scaling to meet increased demand.
For startups, we offer the ability to start small. Often this means developing early prototypes, engineering validation units (EVTs), and pilot runs, without overcommitting to large-scale infrastructure. And when you’re ready to scale, our layout makes that transition seamless.
For established companies, Hatchworx offers a responsive, collaborative alternative to rigid manufacturing systems. Need to introduce a new product variant? Increase output temporarily? Switch production lines without costly delays? Our layout is designed to make it happen, fast.
No matter your size or stage, we meet you where you are and help you get to where you want to go.
Manufacturing the Hatch Way
Our plant layout reflects the way our team works. Engineering, production, quality control, and testing are all closely integrated within each Hatchworx cell. This creates a fast feedback loop and ensures every product meets our high standards at every step.
We also design our spaces to be transparent and collaborate. Clients can walk the floor, see progress in real time, and talk directly to the people building their product.
The Bottom Line
Your product’s success shouldn’t be limited by your manufacturer’s layout. At Hatch, our dynamic manufacturing plant layout, powered by Hatchworx cells, helps us move faster, smarter, and more efficiently than traditional factories. Whether you’re a startup preparing for launch or a growing company looking to scale, our layout gives us the agility to meet your needs at any stage.
Want to see Hatchworx in action? Get in touch with our team to schedule a tour or talk through your manufacturing goals.
